Principles of automotive wiring harness assembly
Typically automotive wiring harness assembly , we should follow some principles , the following is a list of the harness assembly process Some attention.
First of all, do not put the harness assembly pull tight ( especially in horizontal layout harness ) , otherwise the vehicle traveling in the rough state , fixed- point harness dislocation will occur , resulting in increasing the distance between two fixed points instantly , thus lengthening harness harness cause internal contacts to pull off / virtual access, wire parameter changes , and even pull off the wire , prone to traffic accidents.
Secondly , the harness assembly, sufficient clearance around by guarantee not to be pressed into the other parts , other parts will not be tripped over and fasteners. Avoid harness insulation is pinched off , wear and tear caused by ground fault .
Third, do not close the position models and colors are arranged in the same connector . Prevent mis-insertion occurs during assembly , wire harness and electrical damage .
Fourth, connectors arranged in a position to be easily found in the position of the hand and the tool is easy to operate . To facilitate inspection , repair, assembly needs to be considered on the actual length of the wire electrical items brought in. If electrical components mounted on the surface location and easy to operate , can save wires directly connected to the connector components ; electrical parts installation location if more subtle and difficult to remove when post- maintenance , in accordance with the need to appropriately increase the length of electrical wire pieces brought enable plug the contact member is disposed in a position to facilitate inspection and maintenance .
In actual operation, we follow the above in addition to a few notes to harness assembly work , but also to continue to identify problems and come up with more ways to solve the risks that may arise in the harness assembly .
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